Injection Capsule

DELIVERY RANGE

Injection Capsule specialized to low pressure injection construction system, can inject epoxy to small cracks at large space simultaneously.

During injection, you can check how much chemical is being injected by qraduation of Injection Capsule . Is’s one of the most popular systems of crack repair.

TECHNICAL DATA

Capsule capacity 40 cc
Bench diameter Ø49
Max pressure 2.5 kgf/cm2
Max length 210 mm
Min length 145 mm
Weight 35.7 g
Surface adhesive strength 38 kgf

DESCRIPTION

• EPOXY RESIN

COMPONENT

CAPSULE

Variant Unit No
Capsule capacity 40CC indv 70040

ALUMINIUM ADHESIVE PACKER

Variant Unit No
Adherend 40x45mm 100 70051

 
ADVANTAGE/INFORMATION
• Height 24mm • Head Nipple M6

ADHESIVE PACKER

Variant Unit No
Banch diameter Ø49 indv 70050

ADHESIVE PACKER

Variant Unit No
Banch diameter Ø49 indv 70049

KLEBFIX

• Tool to hold adhesive packer to apply the adhesive
(Insulating material, e.g. PUR adhesive or EP adhesive)

Variant Unit No
  indv 70100

 
ADVANTAGE/INFORMATION
• The exactly required amount of adhesive (Insulating
material, approx. 6g)is applied on the adherene
• Access to the crack is maintained

KLEBFIX DESCRIPTION


• Insert adhesive packer in “Klebfix”


• Apply adhesive(sealing material)


• Adhesive surface is prepared,
access to crack is maintained

INJECTION CAPSULE SYSTEM

INSPECTION OF CRACKS AND SURFACE TREATMENT
Work process should be determined by checking in advance the condition, width, depth of cracks.

Remove dust or dirt from the area to be sealed with a wire brush and remove dirt from the surface by using a detergent like soap or thinner if any oily substance still remains

DETERMINE THE AREA WHERE TO PLACE ADHESIVE PAKER
The adhesive paker should be placed in an interval of 15cm~20cm depending oh the width of cracks.

Usually 20cm is the most appropriate distance between the washers. You should put 5~6 washers for the repairing of cracks of one meter length.

SEALING OF CRACKS
You should seal cracks with epoxy sealing material, 1mm think and 30mm wide, except for areas where to put the washer to prevent the injected epoxy from leaking, If sealing is not properly done on cracks, loss of epoxy resin can occur due to the damage of sealing when injection device is installed. Therefore, you should pay special attention while you work.

SETTING THE ADHESIVE PAKER
You should set the adhesive paker with epoxy sealing material on the places make in advance.

Stop the work until the sealing material is completely hardened. (It takes about 24 hours at the normal temperature of 25℃)

INJECTION OF EPOXY
Fill the syringe injector with 30cc of epoxy grouting material and connect rubber bands with the washers. Place all the syringe injectors on the washers in the same way.

when the grouting material of a syringe injector is consumed before tack free, you have to replace the syringe injector promptly with a syringe injector newly charge and continue injection.

FINISHING WORK
After confirming that the grouting material is hardened, remove the syringe injector and washer and grind the surface cleanly with a hand grinder and finish, if necessary, with crack cover material or paint, (You can do the finishing work after about one day in summer, and about two days in winter, which is required for initial hardening)